Laser hardening is an advanced surface heat treatment technology that uses a high-energy laser beam to rapidly heat and subsequently cool the metal surface. This process significantly enhances the hardness and wear resistance of the metal surface while maintaining the toughness of the internal material. Laser hardening is widely used in mechanical manufacturing, automotive industry, aerospace, mold making, and other fields.
Laser hardening utilizes a high-power laser to heat the surface of metal materials quickly, raising the surface temperature above the phase transformation temperature. Subsequently, the inherent thermal conductivity of the material causes the surface to cool rapidly, achieving the hardening effect. This method is characterized by efficiency, precision, and non-contact processing, making it suitable for workpieces of various complex shapes and sizes. The main advantages of laser hardening are:
1. Precision Control:
The high energy density and precise control of the laser beam allow for localized treatment of complex-shaped workpieces, achieving high-precision surface hardening. Laser hardening process parameters are easy to control, ensuring consistent treatment results.
2. Enhanced Material Performance:
Laser hardening significantly increases the hardness and wear resistance of the material surface, extending the lifespan of parts. Since laser hardening primarily affects the material surface, the internal toughness of the material is preserved, avoiding the embrittlement issues often associated with traditional heat treatments.
3. Flexible Process:
Laser hardening is suitable for various metal materials, such as carbon steel, alloy steel, and cast iron. The non-contact nature of the process prevents workpiece deformation and surface contamination.
4. Eco-friendly and Energy Efficient:
The laser hardening process concentrates energy, with a small heat-affected zone and high energy utilization efficiency. The entire process emits no pollutants, aligning with green manufacturing standards.
As an excellent professional laser equipment manufacturer, Guosheng Laser Hardening Machine offering :
1. High-performance Laser Source:
Our equipment uses state-of-the-art fiber lasers, offering high stability and long lifespan, ensuring uniform and consistent hardening results.
2. Intelligent Control System:
Equipped with an advanced CNC system and real-time monitoring, it achieves automated, high-precision control of the hardening process, reducing human error and improving production efficiency.
3. Modular Design:
The modular design of the equipment facilitates maintenance and upgrades, allowing customization to meet the needs of different workpieces and production lines.
4. User-friendly Interface:
An intuitive operating interface and easy programming functions make the operation simple, suitable for operators with varying skill levels.
5. Comprehensive After-sales Service:
We provide full-spectrum after-sales support, including equipment installation and commissioning, technical training, and maintenance, ensuring smooth operation of our customers' production lines.
Laser hardening is suitable for industries that require enhanced surface hardness and wear resistance of metal components. By rapidly heating and cooling the metal surface, laser hardening technology significantly improves material performance, extending service life and reliability. Below are key industries that benefit from laser hardening:
Mechanical manufacturing
Mechanical manufacturing involves the production of various machinery and components, many of which require high strength and wear resistance to withstand complex working environments and frequent use.
Gears, for instance, often operate under high-speed and high-load conditions. Laser hardening is an effective method to increase the surface hardness and wear resistance of gears, thereby reducing wear and extending their lifespan. This technology is also widely used for the surface strengthening of bearings. The surface hardness of bearings directly affects their durability and operational efficiency. Laser hardening significantly enhances the surface properties of bearings, reducing friction and wear, and thus improving their overall performance.
Automotive Industry
The automotive industry is a major application field for laser hardening technology, as automotive parts must maintain stability and durability under high temperatures, pressures, and wear conditions.
For example, engine components such as camshafts and crankshafts benefit from laser hardening, which significantly improves their surface hardness and fatigue resistance, thereby extending the engine's lifespan. Additionally, gears and transmission shafts within the transmission system experience increased surface hardness through laser hardening, which reduces wear and enhances the reliability and longevity of the transmission system.
Aerospace Industry
The automotive industry is a major application field for laser hardening technology, as automotive parts must maintain stability and durability under high temperatures, pressures, and wear conditions.
For example, engine components such as camshafts and crankshafts benefit from laser hardening, which significantly improves their surface hardness and fatigue resistance, thereby extending the engine's lifespan. Additionally, gears and transmission shafts within the transmission system experience increased surface hardness through laser hardening, which reduces wear and enhances the reliability and longevity of the transmission system.
Mold Making
The mold-making industry requires molds to maintain their shape and function under high-stress and high-frequency use. Laser hardening technology excels in increasing the surface hardness and wear resistance of molds.
For example, injection molds benefit from laser hardening, which improves their surface hardness and wear resistance, thereby reducing wear and extending their lifespan. Similarly, stamping dies that undergo laser hardening achieve higher surface hardness and wear resistance, enhancing the efficiency of the stamping process and improving product quality.
Guosheng Laser's laser hardening equipment boasts numerous advantages and selling points, making it highly competitive in the market.
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High Efficiency and Precision:
Utilizing advanced laser technology, Guosheng Laser's hardening equipment achieves high efficiency and precision in surface hardening. This not only enhances the surface hardness and wear resistance of the workpieces but also ensures uniformity and controllable depth of the hardened layer
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Wide Applicability:
The equipment is suitable for a wide range of materials and complex geometries, including steel, cast iron, and alloys. Whether for gears, bearings, molds, or other mechanical parts, Guosheng Laser's hardening equipment provides excellent surface strengthening results
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User-Friendly Operation:
Equipped with an intuitive interface and intelligent control system, the equipment is easy to operate, reducing the need for highly specialized skills. Its high degree of automation enables mass production, significantly increasing productivity.
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Eco-Friendly and Energy Efficient:
Compared to traditional surface hardening processes, laser hardening requires no chemical reagents, minimizing environmental pollution. Additionally, the efficient use of laser energy reduces energy consumption, aiding in green manufacturing initiatives
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Low Maintenance Costs:
The equipment features a compact and durable design, with straightforward daily maintenance and low repair costs. Its high reliability and stability ensure sustained high efficiency during long-term operation, reducing downtime and maintenance expenses
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Technical Support and After-Sales Service:
Guosheng Laser provides comprehensive technical support and after-sales service, from equipment installation and commissioning to operator training and subsequent maintenance and upgrades. This ensures customers can fully leverage the equipment's capabilities to enhance production efficiency
With these advantages, Guosheng Laser's hardening equipment has established a reputation for quality, efficiency, and reliability, making it an ideal choice for industries such as mechanical manufacturing, automotive, aerospace, and mold making.
|
Item |
Specification |
|
Laser Power |
3000W / 6000W |
|
Laser Type |
GS-R Fiber Laser |
|
Processing Range |
1700mm Robot for Mobile Laser Hardening |
| Laser wavelength |
1080±10nm |
|
Spot Size |
10×2mm/ 20×2mm/ 30×2mm |
|
Hardening Head Type |
Reflective Copper Mirror
Cladding Head |
|
Hardening Head Interface |
QBH Interface |
| Hardening depth |
up to 5 mm |
| Hardening speed |
up to 15 mm/s |
|
Power Supply |
3-phase 380V / 50Hz |
1. The main components of the equipment are guaranteedfor 1 year. If there are quality problems with the systemcomponents within the warranty period, the supplier willarrange engineers to guide the debugging.
2. During the equipment warranty period, the supplier is responsible for free replacement of parts for any damage or damage caused by the quality of the equipment itself. Optical fibers, lenses, gas nozzles, etc., and those that are responsible for user violations are excluded.
3. If there is any questions during the operation process, you can contact the our engineer for guidance.
We are proud to announce that the High-Speed Laser Cladding Machines produced by Shaanxi Guosheng Laser Technology Co., Ltd. have successfully passed the EU CE certification, confirming that our products meet the stringent quality standards of the European market.
Certification Details:
- Certificate Number: M.2024.206.C96917
- Certification Body: UDEM International Certification
- Initial Assessment Date: February 23, 2024
- Auditing Training Centre Industry Registration Date: February 26, 2024
- Validity Period Until: February 25, 2029
Relevant Directives and Standards:
- Machinery Directive: 2006/42/EC
- Electromagnetic Compatibility Directive: 2014/30/EU
- Related Standards: EN ISO 12100:2010; EN 60204-1:2018; EN IEC 61000-6-2:2019; EN IEC 61000-6-4:2019; EN ISO 11553-1:2020+A1:2020; EN 60825-1:2014+AC:2017+A1:2021+A1:2021/AC:2022
Company Information:
- Company Name: Shaanxi Guosheng Laser Technology Co., Ltd.
- Address: Building B5, B6, High-tech Intelligent Manufacturing Industry Incubation Center, High-tech Industrial Development Zone, Xianyang City, Shaanxi Province, China
Our technical files have been inspected, and the audit has been successfully completed. Our products comply with the following EU directives and standards, ensuring the safety and reliability of our products.
Certificate Verification: You can verify the validity of the certificate by visiting UDEM offical website. In accordance with the EU declaration, we commit to maintaining product quality and safety standards.
We pledge that any changes to the products will be promptly notified to UDEM and will ensure continued compliance with certification requirements. By choosing Shaanxi Guosheng Laser Technology Co., Ltd., you are choosing a reliable partner that meets the high standards of the EU.
Ensuring the safety and integrity of laser cladding equipment during export is crucial. Here's a detailed description of the packaging and shipping process for exporting laser cladding equipment:
Packaging Requirements:
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Protective Packaging:
- Use high-strength wooden crates to ensure the equipment is not damaged by physical impact and vibrations during transportation.
- The wooden crates should comply with international standards and be fumigated to meet the quarantine requirements of the importing country.
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Moisture and Dust Protection:
- Wrap the equipment with a moisture-proof film to prevent moisture damage during transportation.
- Add dust-proof fabric inside the crate to protect the surface of the equipment from dust and debris.
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Securing Devices:
- Use foam, bubble wrap, and shock-absorbing materials to firmly secure the equipment inside the wooden crate, preventing movement and shaking during transportation.
- Ensure that critical components, such as the laser source, lenses, and optical fibers, have specialized fixation and protection.
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Labels and Markings:
- Clearly label the outer packaging with the equipment model, weight, dimensions, and handling instructions.
- Attach warning labels such as "Fragile," "Keep Dry," and "This Side Up" to alert handlers to take proper precautions.
Shipping Arrangements:
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Choosing a Reliable Logistics Company:
- Select a logistics company with international shipping experience to ensure the safe and timely delivery of the equipment.
- Ensure the logistics company is experienced in handling large machinery and provides professional transportation services.
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Mode of Transportation:
- Choose the appropriate mode of transportation based on the destination distance and customer requirements, such as sea freight, air freight, or rail transport.
- For long-distance transportation, sea freight is recommended, and booking the shipping space in advance is essential to ensure timely delivery.
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Insurance:
- Purchase full transport insurance for the equipment to cover potential accidents during transportation.
- Ensure the insurance policy covers risks such as damage, loss, and delay of the equipment.
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Customs Procedures:
- Prepare all necessary export documents and certificates in advance, including invoices, packing lists, certificates of origin, and quality inspection certificates.
- Work with customs brokers to ensure smooth customs clearance procedures, avoiding delays due to incomplete documentation or improper handling.
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Tracking and Feedback:
- Track the shipment status in real-time during transportation to ensure it reaches the destination on schedule.
- Maintain communication with the customer, providing timely updates on the transportation progress and offering installation and commissioning support upon arrival.
By meticulously packaging and carefully planning the shipping process, the laser cladding equipment can be safely and intactly delivered to the customer, ensuring a satisfactory user experience.
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